On-Machine Inspection with NC-PartLocator: Enhancing Quality at Every Step

ByBusines Newswire

What is On-Machine Inspection?

On-Machine Inspection (OMI) is the process of measuring a machined part while it remains on the CNC machine. With NC-PartLocator, manufacturers can verify tolerances immediately, avoiding delays and wasted time. This ensures that parts are checked before removal from fixtures, preventing downstream issues.

Why Use NC-PartLocator for On-Machine Inspection

  • Immediate Insight: Operators can confirm if a part will pass final inspection without removing it from the machine.
  • Reduced Reliance on CMMs: Backlogs at Coordinate Measuring Machines are minimized, speeding up workflow.
  • Cost Savings on Large Parts: There is no need for oversized CMMs or expensive portable and laser systems.
  • Early Error Detection: Fixture movement, tool wear, and machine drift can be identified before they cause major issues.

Key Features of NC-PartLocator

  • On-Machine Verification: Parts are inspected directly after machining.
  • Process Adaptability: Production continues smoothly while checks are performed.
  • Large Part Capability: Parts that cannot fit on existing CMMs can still be measured accurately.
  • Corrective Insights: The system highlights whether errors originate from fixtures, tools, or the machine itself.

Benefits for Manufacturers

Using NC-PartLocator for on-machine inspection brings measurable improvements:

  • Eliminates long waits for CMM availability.
  • Utilizes existing CNC machines for inspection tasks.
  • Accelerates overall production times.
  • Strengthens quality control within production rather than relying solely on Quality departments.

Industries That Benefit Most

This technology supports multiple industries where precision is critical:

  • Aerospace
  • Motorsport
  • Marine
  • Castings and forgings
  • Space technology
  • Composites manufacturing

How the Process Works

  1. The part is machined as usual.
  2. NC-PartLocator measures the part while it remains mounted on the CNC machine.
  3. The system evaluates potential error sources, such as tool wear or machine misalignment.
  4. If any tolerance issues appear, corrections are made immediately before waste occurs.

Proven Results in Real-World Use

  • One manufacturer reported their parts are now “10 times better” compared to their previous supplier.
  • A Formula 1 team cut part setup times by over 9 hours, significantly improving efficiency.
  • Another company increased weekly output by seven times after adopting this technology.

Best Practices for Implementation

  • Provide operator training for seamless adoption.
  • Integrate inspection steps into existing machining processes.
  • Regularly calibrate tools and fixtures.
  • Use inspection feedback to refine and optimize production strategies.

Conclusion

On-machine inspection with NC-PartLocator delivers precision, speed, and reliability. It reduces downtime, lowers costs, and provides consistent quality improvements. Manufacturers working with large, complex, or high-value parts gain a clear advantage by adopting this system. As industries demand greater efficiency and accuracy, this approach ensures consistent success on the production floor.

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