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Top 5 Mistakes in Blister Packaging and How to Avoid Them

Custom blister packaging has become popular with many businesses for different products. This packaging is ideal for electronics and cosmetics. It shows products, protects them, and makes them durable. However, despite its benefits, some businesses still make mistakes with custom blister packaging. These mistakes often result in customer dissatisfaction, damage to products, and more costs. This article will cover the 5 biggest mistakes to avoid in blister packaging. This includes adding a child lock feature to your design.

Are you looking for customized blister packaging with a child lock feature? Look no further. Packaging Forest LLC provides an error-free packaging solution. With customized design and printing, this packaging provides a solution to all your problems.   

Understanding of Blister Packaging

Blister packaging uses a plastic bubble or blister to encase a product firmly within the packaging, usually sealed to a backing card. It can be used for small products like medications, electronics, and cosmetics. It provides visibility, protection, and ease of display. Blister packaging is durable and can protect products against damage, contamination, and tampering.

Here are some common mistakes and their solution:

1. Selecting the Wrong Material

One of the most crucial decisions while customizing blister packaging is what material to choose. Many businesses choose the wrong material that does not provide the correct level of protection for their product. If the product is surrounded by thin or weak plastic, it will be damaged in shipping, handling, or even sitting on the shelf.

Solution: Always select the appropriate plastic for the product’s requirements. PVC and PET are in high demand as they are durable, provide superior impact resistance, and provide clear product visibility. In all cases where the product is sensitive, a higher-quality plastic should be used for packaging. 

2. Over-Designing

Some owners try to make the most beautiful, custom blister packaging to showcase their products. Overdesigning makes the packaging look bad. Too many cuts, weird shapes, or complicated features will make it even harder and more expensive to manufacture. It is also sure to confuse the consumer and make it more challenging to open the product.

Solution: Design the pack very simple, addressing the needs of your product. A simple, structured blister pack is best. It should highlight the product, have clear instructions, and include branding. Also, if the child lock is included, make it easy for adults to use. It should not be too complicated.

3. Overlook of Child Lock Features When Needed

Certain products, such as medicine and household items, require child-resistant packaging. However, most companies neglect these measures. This can lead to product recalls, legal penalties, or even alarming incidents. 

Solution: Don’t skip this feature if your product needs to be sold in child-resistant packaging. A child lock packaging system, like a push-and-turn cap or a snap-fit closure, is safe and convenient for adults. Packaging Forest LLC designs child lock packaging. It integrates into blister packaging and meets all safety criteria.

4. Not Considering Product Visibility

Another key reason businesses use custom blister packaging is its product visibility. Often, this mistake is made: the packaging is not designed with clear visibility in mind. Mistakes like this confuse consumers and discourage them from buying a product. The views in the blister pack are hidden, and sales suffer.

Solution: You should ensure that the blister packaging is transparent or clear, so the consumer gets to see the product. The plastic bubble must be the right size for custom blister card packaging. It should allow a view of the object while providing enough protection. So, your packaging would appeal to customers. It would show the item and keep it safe.

5. Failure to Consider Packaging Production Cost

Custom packaging designs are often tempting. But, many businesses need to estimate production costs accurately. Overly complicated designs or superior materials can drive up production, which eats into the profit margin. Poor planning of bulk packaging can raise per-unit costs. This hurts wholesale orders.

Solution: There are two types of costs: design and up-front, in addition to the cost of over-time production. Packaging Forest LLC offers custom packaging at wholesale rates. Companies can cut costs without losing quality. We specialize in cost-effective solutions in any size that you may want, from a small run to a large quantity.

Conclusion

Customized blister packaging is an excellent option for businesses seeking to display and protect the product. However, wrong choices in the design or production process can prove costly. To avoid some common mistakes, such as incorrect material selection, a complex design, failing to consider safety requirements or the production cost, carefully consider the key aspects of design and production.

Packing Forest LLC is the best supplier for high-quality, reliable blister packaging and child lock packaging solutions. We provide custom blister packaging supplies and solutions that make your products unique while maintaining reasonable cost-effectiveness. Our team works with you every step of the way to create packaging that looks great and ensures your products’ safety and protection.

Avoiding such mishaps will save your business time and money while ensuring your product is well-packaged. Contact Packaging Forest LLC today for all your needs in custom blister packaging.

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